The process of automation integration in bakeries is a complex task with many challenges. Dealing with them will ensure effective implementation and efficient operation of the plant. How can Magorex help in the automation process?
The complexity of the production process
Bakery production processes are usually complex and involve multiple operations such as weighing, mixing, kneading, baking, packaging and storage. Automating these processes requires integrating many different systems, which can be difficult and costly. A carefully thought-out implementation plan saves time and money. As an experienced manufacturer of sheets, trays and moulds for bakeries and confectioneries, we take part in many preparations for automation at our partners. What challenges are we dealing with?
A large number of products
Bakeries typically produce a wide variety of products, which means that automation processes must be flexible and allow for quick changes in production lines. In large industrial plants, the number of products and their types often requires the launch of several production lines.
Automation in industrial bakeries with a large number of products can take many forms, but it is usually based on the use of specialized machines and IT systems that enable fast and precise processing of large amounts of data. There are many solutions related to automation in this case. The manufacturer can equip their plant with dough-forming machines, bread-baking lines, production management systems and robots – enabling automatic packaging and sorting of products or applying creams or coatings to products.
Sanitary and hygienic requirements
Sanitary and hygienic requirements for bakeries are specified in great detail. Of course, this is to ensure food safety and to minimize the risk of contamination. Process automation must be designed with these requirements in mind to avoid any possible problems.
When designing the production process, it is worth choosing a manufacturer of baking equipment that has appropriate certificates and approvals. Magorex received the Health Quality Certificate issued by the National Institute of Public Health – National Institute of Hygiene.
Quality Requirements
Bakeries must maintain the high quality of their products, which requires meticulous quality control throughout the production process. Automation must ensure that quality control is still effective and accurate. The level of products will depend not only on well-programmed machines and the control of employees.
Bakery equipment, which is involved in production from the very beginning, will also have a large impact on the value of baked goods. Proving, baking, cooling – at each of these stages you need proven equipment made of quality materials. At Magorex, we mainly use aluminium and AluSteel for the production of baking sheets and moulds, which are perfect for working at high temperatures. Your products will be baked evenly and according to your expectations.
Adaptation to market requirements
Bakeries must adapt their production to changing market requirements, such as food trends and seasonal demand. Automation must provide flexibility and scalability to meet these demands. Each plant should be able to react quickly to changing customer demand and be able to optimize production in this respect.
It will not come as a surprise that the right bakery equipment will be helpful in this topic. Universal baking trays, which will be the best choice in the production of various types of bread or other products, are a solution that allows for quick changes in the offer.
Automation costs
Automation of processes in bakeries is expensive and requires significant financial outlays. Bakeries need to carefully consider the costs and benefits of automation to achieve the optimal outcome.
How to reduce costs related to automation and avoid unnecessary expenses? When choosing bakery equipment, be guided not only by the price of the supplier but above all by their capabilities and experience. At Magorex, we produce not only standard sheets, trays or moulds. Very often, we create individual solutions for our clients, tailored to the type of baked goods, type of production line and other possibilities of the plant.
Challenges of production plants
In conclusion, automating processes in bakeries can bring many benefits, but it requires taking into account many challenges, such as process complexity, high sanitary and hygienic requirements, high volume of products, quality requirements, adaptation to market requirements and costs. All solutions related to automation allow you to increase production efficiency, reduce costs and improve product quality. At the same time, automation in industrial bakeries requires proper planning and configuration to ensure optimal efficiency and product levels.
A proven partner with extensive market experience will tell you what hardware solutions can be helpful in implementing modern processes in your plant. Contact our sales advisors and find out how you can improve your bakery business.