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24 July 2023Energy efficiency in bakeries. How to reduce energy usage and its environmental influence

Increasingly difficult economic situation forces entrepreneurs to save a lot. How to look for them? What solutions will reduce electricity consumption?

Energy efficiency is the key aspect, which in the recent years has become the object of reflections and an increasing number of baking companies in Poland. It is worth noting that optimization of energy consumption has not only tangible financial benefits, but also a positive impact on the environment through reduction of greenhouse gas emission. In this article we will take a look at some of the issues that may help bakers reduce the energy usage and achieve a more balanced business model.

Choosing the right bakery equipment

Starting the journey to boost energy efficiency, it is worth mentioning the selection of the right bakery equipment. Modern cooker and bakery molds equipped with modern technology can definitely contribute to saving energy. Unique thermal solutions, such as temperature-optimize insulation and application of energy-efficient heating elements, may effectively minimize heat loss and lower electricity and gas consumption.

Alusteel forma a chleb Magorex test

We have repeatedly presented the test results of Magorex baking molds. It turns out that using Alusteel molds enriched with black paint accelerates the baking process and reduces production costs. Our customers’ regular use of such black-painted molds allows for a reduction in electricity costs by up to 10%.

More about the baking test and the influence of materials on the quality of baked goods can be found here: The material of the baking mold and the quality of bread- test results

The automation and monitoring of baking processes

The automation of proccessors in bakeries is another key element that enhances energy efficiency. Implementing monitoring and control systems allows for precise tracking of energy consumption and identification of areas that require optimization. Intelligent solutions can optimize baking time and temperature, as well as adjust energy usage based on production loads, contributing to waste minimization.

To achieve the expected results, it is necessary to first search for reliable equipment and accessories that will be optimally tailored to the facility’s needs. For instance, the use of an automatic feeding system allows for flexible production planning and reduces human involvement at every stage of loading and unloading. The key, once again, is choosing the right equipment. In the case of an automatic feeding system, the best solution for arranging loaves on a trolley in a special proofing and cooling chamber is a peel board. This innovative product surpasses traditional loading devices, especially in terms of user ergonomics. Peel board can be used during the proofing, freezing and transportation of various types of products.

See how it performs in automatic processes: Which peelboard for an automatic feeding system?

Sprzęt piekarniczy Magorex: nowe hale produkcyjne i produkty

Saving energy in cooling processes

Cooling baked goods is a crucial stage of production that also impacts energy consumption. Introducing advanced cooling technologies, such as intelligent temperature control systems and energy-efficient fans, allows for significant reductions in energy usage. Additionally, considering the use of energy-efficient refrigerators and freezers that meet energy efficiency standards is worthwhile.

When opting for such solutions, take into account the selection of appropriate bakery equipment. Baking sheets and molds made of Alusteel demonstrate high strength and resistance to both high and low temperatures.

Recycling and sustainable resources

Energy efficiency not only concerns the actual energy consumption but also the approach to waste management. Bakeries can contribute to enviromental protection by recycling packaging and materials, as well as using sustainable materials for baking sheets and molds. On of the materials that relies on recycling is aluminum, which can be successfully reused multiple times. Introducing sustainable practices is a step towards more environmentally friendly operation.

Reducing energy consumption in bakeries is a challenge, but it also presents an opportunity for imrpoving efficiency, lowering operational costs and reducing the negative impact on the environment. Choosing appropriate equipment, automating processes, implementing energy-saving cooling methods and adopting sustainable practises are crucial steps that every bakery can take towards a more efficient and environmentally friendly future.

Are you looking for someone, who can help your bakery with these issues? Contact our sales department – we will provide suggestions on how to reduce energy usage.

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